From Resin to Roll — Seven Controlled Stages
Every Advent sheet passes through the same disciplined sequence. No shortcuts, no surprises — just a process engineered for repeatability.
Raw Materials
Production starts with certified virgin PP and A-PET resin from qualified polymer suppliers. Every incoming lot is checked for melt-flow index, moisture and contamination before it is released to the plant.
- Certified virgin resin lots
- Incoming QC on every batch
- Food-grade PET resin where specified
- Traceable lot numbering
Extrusion
Resin is melted and forced through a precision flat die on our extrusion lines. Screw speed, melt temperature and die gap are digitally controlled to hold the target gauge from the first metre to the last.
- Digitally controlled melt profile
- Precision flat-die extrusion
- Tight gauge tolerance (±5%)
- Dedicated PP and PET lines
Cooling
The molten sheet passes over polished chill rolls where temperature drops in a controlled curve. Calibrated cooling locks in flatness, clarity and internal stress levels — the difference between a sheet that lies flat and one that warps on your machine.
- Polished chill-roll stack
- Controlled cooling curve
- Locks flatness & clarity
- Low internal stress
Cutting
Cooled sheet is trimmed and cut to your exact width and length on precision slitting and guillotine stations — or wound into rolls where your process needs continuous feed.
- Precision slitting & guillotine
- Fully custom width & length
- Roll or flat-sheet format
- Clean, square, burr-free edges
Inspection
Samples from every batch go to the in-house lab: thickness mapping across the web, tensile testing, clarity and surface checks. A batch ships only after it passes — and its results are logged against the lot number.
- Thickness mapping across web
- Tensile & impact testing
- Clarity & surface inspection
- Results logged per lot
Packing
Sheets are interleaved, wrapped and palletised to export standard — corner protection, moisture barrier and clear lot labelling — so they arrive exactly as they left the line.
- Interleaved & wrapped stacks
- Export-grade palletising
- Moisture barrier film
- Clear lot & spec labelling
Dispatch
Orders leave on planned dispatch schedules with complete commercial and export documentation. Domestic clients get dependable transit times; export clients get container-ready loads and paperwork that clears customs smoothly.
- Planned dispatch scheduling
- Container-ready export loads
- Complete shipping documents
- 99%+ on-time dispatch rate
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Years of Extrusion
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Max Gauge Tolerance (±)
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Production Operation
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Batches Lab-Verified
Want to See the Process Up Close?
Browse the gallery for a look inside our Vasai facility, or send us your requirement for a tailored quote.